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DaimlerChrysler Corporation Technical Service Bulletins for Chrysler/ Plymouth/ Dodge/ Dodge Truck/ Jeep (Vol1: 81-170-00001)

Daimler Chrysler Corporation Technical Service Bulletins for Chrysler/ Plymouth/ Dodge/ Dodge Truck/ Jeep (Vol1: 81-170-00001)

This pdf ebook is part of a two-volume set. first volume, Publication Number 81-170-00001, covers service bulletins. Technical Service Bulletins are published to update and inform the service trades of engineering changes, production changes, and revised or new repair and diagnosis techniques. The other volume, 81-170-00002, contains bulletins that supplement and revise technical information previously published in service manuals.
Contents - Bulletins are grouped by subject and can be quickly located by using the tab index and the matching tab in the book. A master index is included to provide quick reference for all bulletins published in 2000.
Each group has an index which identifies the bulletin Subject, Models and T.S.B. Number. Those bulletins listed were the only ones published.

Contents:

GROUP 02 -FRONT SUSPENSION
Squeaking Noise Coming From Front Strut(s)
40-48 KPH (25-30 MPH) Driveline Drone/Vibration
Knock/Clunk Sound from Front Strut Area
Squeaking/Clicking Noise From Rear Leaf Springs
Squeaking/Clicking Noise From Rear Leaf Springs
Upper Control Arm Bushing Service
Ticking Noise From The Front Strut Area Vehicle Leads or Pulls
Popping or Squawking Noise From Rear Suspension
GROUP 03 -REAR AXLE
Driveshaft Removal Information
9.25 Axle Gear Marking Compound Causes A Milky-Like Appearance To the Axle Fluid
A Whine-Like Sound Heard From Rear Of The Vehicle At Speeds Greater Than 40 MPH
An Intermittent Bump Felt Shortly After The Vehicle Has Come To A Full Stop
Quality Improvements to Address Front Axle Whine And 2,400 RPM Moan
Sound Coming From The Front Axle During Acceleration At Vehicle Speeds Between 5 to 30 MPH
Noise/Vibration In Drivetrain And/Or Front Propeller Shaft Constant Velocity Boot Integrity
RTV Use On Corporate Axle
GROUP 05 -BRAKES
Brake Roughness Or Pedal Pulsation When The Brakes Are Applied
Revised Parking Brake Equalizer Assembly Removal Procedures
Proportioning Valve Brake Pressure Adapter Tool Revision
High Pitched Squeal From Rear Brakes
Rear Brake Clunk Or Thump When Brakes Are Applied
Front Brake Caliper Anti Rattle Clip Retainer Service Procedures
Rear Disc Brake Squeal
GROUP 07 -COOLING
Cold Off-Idle Engine Growl Sound
Engine Cooling System Fill Procedure
The Check Gauges Light Indicating A Coolant Temperature Concern May Illuminate After Extended idling In Drive During Ambient Temperatures Over 35 deg. C (95 Deg. F).
Transaxle Cooler Line Splice Kit
GROUP 08 -ELECTRICAL
No Start (Engine Will Not Crank) Due To A Blown Starter Relay Circuit Fuse
Headlamp Welt Service
Erratic Operation Of The Power Door Locks, Remote Keyless Entry System, Power Windows Or Power Mirrors
Light Bulb Applications And Replacement Information
Intermittent Operation Of The Instrument Cluster
Wire Splice Repairs
Erroneous MIL Due To DTC P0443 (Purge Ckt)
And/Or A Possible Key-Off Battery Draw
Inoperative Or Intermittent Remote Keyless Entry (RKE) Transmitter
Headlamp Service Change
Dead Battery And/Or Ignition Operated Electrical
Accessories Function With Ignition Off
Recordable Compact Discs Used In Automotive CD Players
Instrument Cluster Gauge Pointers On Wrong Side Of Pointer Stops
Lack Of Base Sound Coming From Rear Speakers
Fuel Gauge Does Not Register Full
Intermittent Instrument Panel Speaker Operation/Static
Front Door Speaker Buzz
Intermittent Speaker Operation/Static
Radio Interference To/From Two-Way Radio Receivers
Garage Door Opener Transmitter Range
Horn Inoperative Or Sound Is Weak Or Muted
Antenna Mast Installation
4.7L Camshaft Position Sensor Contacts Tone Wheel
Plastic Boot To Protect The Electrical Harness B+ End Terminal At The Generator
Engine Cranks But Does Not Start Or Starts And Stalls
Remote Keyless entry (RKE) Unlock Sequence All Doors Unlock On First Button Press
Central Timer Module Electrically Locks-Up
Non-Deployed Airbag Handling Procedures
Inoperative speedometer or Tachometer Due to Gauge Needle Wrap Around
Minivan Electrical System Information
Instrument Cluster Illumination Inoperative
And/Or Antilock Brake System Lamp Illuminated
Window Sticks In the Up Position
Service 4WD Lamp Illuminated On 4X2 Vehicles
Cold CD Fault Code in Sales Code
RBP/RAD/RBT/RBY CD Players
PCE Relay Remover/Installation Tool
Vehicle Surge While Speed Control Is Engaged
Circuits Effected By Ignition Off Draw (IOD) Fuse
Driver’s Air Bag Service
Safety Systems Vehicle Modifications/Repair
Sentry Key Key Immobilizer Security System
Motor Replacement Power Seat Slide Adjuster
Intermittent Locking/Unlocking Of Door Without Activating The Power Door Lock Switch
Remote Keyless Entry (RKE) Transmitter Programming
GROUP 9 -ENGINE
Normal Accumulation Of A Foamy Oil Emulsion In The 4.7L Engine Oil Fill Housing
A Heavy Oil Or Fuel-Like Odor Coming From The Diesel Engine Compartment
Engine Oil Seepage Past The Oil Fill Cap On 5.9L-24V Diesel Engine
Replacement Engine Break-In Procedure
Spark Knock And engine Oil Consumption Due To Intake Manifold Pan Gasket Oil Leak
Changes To Timing Belt Tensioner Components
Air Filter Service
Front Cam Seal Retention
GROUP 11 -EXHAUST
1700 -2400 RPM Exhaust Drone
GROUP 13 -FRAME & BUMPERS
Snapping/Popping/Clunking Noise Heard During Braking Or While Driving Over Bumps
Transmission Crossmember Service
GROUP 14 -FUEL
Thump/Bump Sound Heard 1-3 Seconds After The Vehicle Comes To A Stop
Crack In Diesel Fuel Filter Housing Cover Caused By An Improper Servicing Procedure
Maintenance To The Water-In-Fuel Sensor Probes Due To Possible Fuel Contamination
Vehicle Is Hard Or Slow To Start
Premium Fuel (91 Octane) Use Requirement With Durango R/T 5.9L Engine
Longer Than Normal Engine Crank Time Prior To Engine Start
GROUP 18 -DRIVEABILITY
Misdiagnosed Leak Detection Pump Systems With DTC P1494,P0442,P0455, or P0456
PCV Valve Freeze Up
EGR Monitor Diagnostic Test Difficult to Complete Or NOT READY At High Altitudes (Above 4000 Feet)
Erroneous MIL With P0441 EVAP PURGE FLOW MONITOR FAILURE
1998 Model Year Engine Spark Knock
1999 Model Year Engine Spark Knock
Erroneous MIL With P0645, P1282, P1489, P1490, Or P1495 After Shutting Off Ignition While In Gear With Brake Pedal Depressed
Erroneous MIL Illumination Due To DTC P0107 Map Sensor Voltage Too Low
2000 Model Year Engine Spark Knock
No Response From TCM When Using Some Generic Scan Tools
Low Voltage Clutch Protection Added DTC -P1714 Low Battery Voltage
Revised MIL Feature For Customer OBDII I/M Readiness
Idle Fluctuation And/Or Tip In Hesitation At Low Speed
4 To 3 Harsh Downshift In The 25 TO 40 MPH Range
Driveability Enhancements With Winter Fuel Use And For Hard Not Engine Restarts
Poor A/C Or Engine Performance
Torque Converter Clutch Control/Kickdown Shift Quality Improvements
Driveability Improvements/System Enhancements
Driveability Improvements
Tip In Hesitation Caused By High DI Fuel
Intermittent VTA, Overhead Temperature Display Slow To Update, Poor AC Performance After Start UP
2001 M.Y. Engine Spark Knock
4.7L Engine Performance Enhancements
Low Engine Power When The Automatic Transmission Is In Overdrive
GROUP 19 -STEERING
Steering Gear/Front Suspension Rattle
Ignition Lock Cylinder Service
Loose Steering
Squeaking/Creaking Sound In Steering Column While Turning
Low Speed Power Steering Moan
Steering Gear Honk On Turns
Steering Wander Diagnosis
High Pitched Whistle Sound Heard While Driving
Popping Sensation/Sound In Steering Column While Turning
GROUP 21 -TRANSMISSION
Intermittent Harsh Engagement Into Reverse Gear On Certain RE Model Transmissions
47RE Transmission Delayed Upshift Or No TCC Engagement Between 30 and 50 MPH
NV-242 And NV-242HD Transfer Case Oil Seepage From The Sector Shaft Oil Seal
Erroneous MIL Illumination For P1763 Trans. Governor Pressure Sensor Volts Too High
All Wheel Drive Power Transfer Unit Failure
Electronic Shift Transfer Case Features And Operating Characteristics
31th Delayed Engagement
47RE Delayed TCC Lock-Up and/or MIL P1740 + TCC or O/D Solenoid Performance
45RFE Transmission Quality Enhancements For The 1-2, 2-3, and 4-3 Shifts
47RE Harsh Engagement When The Torque Converter Clutch Is Applied
46RE Transmission MIL Due To DTC P1740 -TCC or OD Solenoid Performance
Tapping/Knocking Sound During Idle
GROUP 22 -WHEELS
Spare Tire Winches
Wheel Cover Rattle -14 Steel Wheels
GROUP 23 -BODY
Convertible Top Damage
Internal Emergency Trunk Release
Vehicle Identification Number (VIN) Plate Relo
Door Trim Panel Cracking At Lower Attaching Bosses
Driver’s Seat Back Cover Torn Or Door Trim Panel Damaged
Water Leak From Top Edge Of Right Or Left Front Door
Wind Noise
Child Seat Tether Anchors
Side/Rear Cargo Door(s) Opens Past The Normal 90 Degree Opening
Window Regulator Sticks At Top Of Travel
Roof Panel Wavy Or Has Depressions
Driver’s Side Front Seat Belt Latch May Interfere
With Driver’s Hip
Front Seat Cushion/Cover Loose
Cargo Net Installation Instructions
Sliding Door Will Not Open And/Or Close/Latch
Buzz/Hum From Left/Right Front Door Speaker
Cargo Cover Shade Bracket Breaks
Hardtop Roof Sag
Instrument Panel Creak
Body Mounted Door Opening Weatherstrip Loose
Front Seat Binds or Sticks When Adjusting The Seat Fore And Aft (Manual Seats).
B-Pillar And C-Pillar Applique On Doors Have A Brown Haze Or Appear Discolored
Ignition Key Will Not Turn And/Or Cannot Be Removed
B Pillar Front Door Edge Seal Loose or Missing
Paint Fogging/Whitening
Unable To Release Rear Seat Floor Latch (Left and/or Right) To Dump Seat Forward
This Bulletin Involves Repositioning And Lubricating The Power Seat Track-Locating Pin
Passenger Compartment Floor/Carpet Wet
Rear Door Trim Panel Loose At Upper Rear Corner
Front Seat Belts May Be Slow To Retract
Rattle/Chuck In The Second Row Seat When Seat Is In Upright Position
Quad Seat And 50/50 Rear Bench Seat Rattle Or Groan Sound And/Or Latch Effort
Sounds Associated With Power Sliding Door Operation
Outside Mirror Glass Replacement
Power Mode Closes Liftgate But Will Not Open The Liftgate
PT Cruiser (PT44) Roof Luggage Rack Stanchion Cover Replacement
Quad Seat Cupholder To Floormat Interference
Seat Belt Turning Loop Cover Repair
Door Glass Lift Plate Service
Rear Door Lock (s) Do Not Operate Properly
Optimum Roof Rack Position
Sliding Door Power Lock Actuator Chatter Sound
Sunroof Itching/Squeak Sound
Seat Back Rattle
Two Passenger Bench Seat Child Seat Anchor And Tether Wires Surface Rusted
Front Seat Cushion Pan Replacement
Intermittent Operation Of The Automatic One-Touch Window Down Feature
GROUP 24 -HEATING & A/C
Improved Driver Side Floor Duct
A/C Heater Performance
Driver Side Heat Duct Extension Loose
Clunk Type Sound At Initial Engine Startup
Poor Heat Distribution To Driver’s Feet
Rear A/C Blower Motor Fan Buzzing/Clicking Sound
Dual Zone Mode Control Operation
A/C Hum or Fog Horn Sound

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