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Daewoo Nubira/Lacetti Automatic Transaxle Service Manual
Daewoo Nubira/Lacetti Automatic Transaxle Service Manual
This PDF Service Manual Content:
INTRODUCTION [ ZF 4HP 16 Automatic Transaxle ~ Transaxle Components ]
SPECIFICATIONS [ General Specifications ~ Transaxle Gear Ratio ~ Fluid Capacity ~ Fastener Tightening Specifications ~ Shift Speed Chart ~ Line Pressure ]
SPECIAL TOOLS [ Special Tools Table ~ SCHEMATIC AND ROUTING DIAGRAMS ~ Transaxle Control Module (1 of 2) ~ Transaxle Control Module (2 of 2) ~ Shift Mode Diagram ~ Power Flow Diagram ]
COMPONENT LOCATOR [ Transaxle Identification Information ~ Torque Converter ~ Transaxle Housing ~ Oil Pump ~ Rear Cover & Oil Pan Cover ~ Parking Lever ~ Input Shaft & Shift Gear ~ Valve Body ~ Gear Shift Control ]
DIAGNOSTIC INFORMATION AND PROCEDURES DIAGNOSIS [ Basic Knowledge Required ~ Functional Check Procedure ~ Line Pressure Check Procedure ~ Clutch Plate Diagnosis ~ Cooler Flushing and Flow Test ~ Transaxle Fluid Level Service Procedure . ~ Electrical/Garage Shift Test ~ Road Test Procedure ~ Torque Converter Lock-Up Clutch(TCC) ~ Diagnosis ~ TCM Initialization Procedure ~ Shift Speed Chart ~ Internal Wiring Harness Check ~ Transaxle Wiring Harness Connector ~ Symptom Diagnosis ]
DIAGNOSTIC TROUBLE CODE DIAGNOSIS [ Diagnostic Trouble Code (DTC) Identification ~ DTC P0562 - System Voltage Low ~ DTC P0563 - System Voltage High ~ DTC P0601 - Internal Control Module Memory Checksum Error ~ DTC P0603 - Internal Control Module Keep Alive Memory(KAM) Error ~ DTC P0604 - Internal Control Module Random Access Memory(RAM) Error ~ DTC P0606 - Transaxle Control Module Processor Fault ~ DTC P0703 - Brake Switch Circuit Malfunction ~ DTC P0705 - Transmission Range Sensor Circuit Malfunction(PRNDL Input) . ~ DTC P0710 - Transmission Fluid Temperature Sensor Circuit Malfunction ~ DTC P0715 - Input Speed Sensor(ISS) Circuit Malfunction . ~ DTC P0716 - Input Speed Sensor(ISS) Circuit Range/Performance ~ DTC P0717 - Input Speed Sensor(ISS) Circuit No Signal. ~ DTC P0720 - Output Speed Sensor(OSS) Circuit Malfunction ~ DTC P0721 - Output Speed Sensor(OSS) Circuit Range/Performance ~ DTC P0722 - Output Speed Sensor(OSS) Circuit No Signal ~ DTC P0725 - Engine Speed Input Circuit Malfunction ~ DTC P0726 - Engine Speed Input Circuit Range/Performance ~ DTC P0727 - Engine Speed Input Circuit No Signal ~ DTC P0731 - Gear 1 Incorrect Ratio ~ DTC P0732 - Gear 2 Incorrect Ratio ~ DTC P0733 - Gear 3 Incorrect Ratio ~ DTC P0734 - Gear 4 Incorrect Ratio ~ DTC P0781 - 1-2 Shift Malfunction ~ DTC P0782 - 2-3 Shift Malfunction ~ DTC P0783 - 3-4 Shift Malfunction ~ DTC P1604 - Data Check of Internal & Extended Ram Failed ~ DTC P1606 - Failure Of External Watchdog ~ DTC P1671 - CAN Transmit Message Failure ~ DTC P1672 - CAN Bus Off Failure ~ DTC P1673 - CAN Receive ECM Message Failure ~ DTC P1839 - EDS 3 Output Shorted To Ground ~ DTC P1840 - EDS 3 Output Shorted To Power ~ DTC P1841 - EDS 3 Output Open ~ DTC P1850 - Solenoid 1 Output Shorted To Ground ~ DTC P1851 - Solenoid 1 Output Shorted To Power ~ DTC P1852 - Solenoid 1 Output Open ~ DTC P1853 - Solenoid 2 Output Shorted To Ground ~ DTC P1854 - Solenoid 2 Output Shorted To Power ~ DTC P1855 - Solenoid 2 Output Open ~ DTC P1861 - EDS 4 Output Shorted To Ground ~ DTC P1862 - EDS 4 Output Shorted To Power ~ DTC P1863 - EDS 4 Output Open ~ DTC P1864 - EDS 5 Output Shorted To Ground ~ DTC P1865 - EDS 5 Output Shorted To Power ~ DTC P1866 - EDS 5 Output Open ~ DTC P1867 - EDS 6 Output Shorted To Ground ~ DTC P1868 - EDS 6 Output Shorted To Power ~ DTC P1869 - EDS 6 Output Open ~ DTC P1871 - EDS Valve Power Supply Circuit Shorted to Power ~ DTC P1874 - Solenoid Valve Power Supply Circuit Shorted to Power ~ DTC P1881 - 2-1 Shift Malfunction ~ DTC P1883 - 3-2 Shift Malfunction ~ DTC P1884 - 4-3 Shift Malfunction ~ DTC P1885 - 3-1 Shift Malfunction ~ DTC P1886 - 4-2 Shift Malfunction ]
MAINTENANCE AND REPAIR [ ON-VEHICLE SERVICE ~ Transaxle Fluid Level Checking Procedure ~ Changing the Fluid ~ Fluid Level Set After Service ~ Repairing Fluid Leaks ~ Case Porosity Repair ~ Shift Control Lever Assembly ~ Shift Control Cable ~ Shift Control Cable Adjustment ~ Transaxle Control Module(TCM) ~ Park/Neutral Start Switch ~ Oil Cooler Pipes/Hoses ~ Drive Axle Oil Seal ~ Oil Pan, Oil Pan Gasket ~ Control Valve Body Assembly ~ Left Transaxle Mounting Bracket ~ Transaxle Assembly ]
UNIT REPAIR [ Torque Converter ~ Transaxle Holding Fixture Assembly ~ Valve Body ~ Rear Cover ~ Clutch B/E ~ Clutch B/E Measurement Procedure ~ Planetary Gear Set ~ Brake C/D ~ Differential ~ Side Shaft ~ Brake F, Slotted Nut ~ Torque Converter Housing ~ Shift Mechanism ~ Parking Lock System ~ Bearing Plate(With Spur Gear) Assembly . ~ Oil Pump Assembly ~ Differential/Side Shaft Outer Race, Bearing Shim ~ Important Measurement/Adjustment ]
GENERAL DESCRIPTION AND SYSTEM [ OPERATION ~ Mechanical Components ~ Electronical Components ~ TCM Inputs That Affect the 4HP 16 Transaxle ]
Daewoo Nubira/Lacetti Automatic Transaxle Service Manual
This PDF Service Manual Content:
INTRODUCTION [ ZF 4HP 16 Automatic Transaxle ~ Transaxle Components ]
SPECIFICATIONS [ General Specifications ~ Transaxle Gear Ratio ~ Fluid Capacity ~ Fastener Tightening Specifications ~ Shift Speed Chart ~ Line Pressure ]
SPECIAL TOOLS [ Special Tools Table ~ SCHEMATIC AND ROUTING DIAGRAMS ~ Transaxle Control Module (1 of 2) ~ Transaxle Control Module (2 of 2) ~ Shift Mode Diagram ~ Power Flow Diagram ]
COMPONENT LOCATOR [ Transaxle Identification Information ~ Torque Converter ~ Transaxle Housing ~ Oil Pump ~ Rear Cover & Oil Pan Cover ~ Parking Lever ~ Input Shaft & Shift Gear ~ Valve Body ~ Gear Shift Control ]
DIAGNOSTIC INFORMATION AND PROCEDURES DIAGNOSIS [ Basic Knowledge Required ~ Functional Check Procedure ~ Line Pressure Check Procedure ~ Clutch Plate Diagnosis ~ Cooler Flushing and Flow Test ~ Transaxle Fluid Level Service Procedure . ~ Electrical/Garage Shift Test ~ Road Test Procedure ~ Torque Converter Lock-Up Clutch(TCC) ~ Diagnosis ~ TCM Initialization Procedure ~ Shift Speed Chart ~ Internal Wiring Harness Check ~ Transaxle Wiring Harness Connector ~ Symptom Diagnosis ]
DIAGNOSTIC TROUBLE CODE DIAGNOSIS [ Diagnostic Trouble Code (DTC) Identification ~ DTC P0562 - System Voltage Low ~ DTC P0563 - System Voltage High ~ DTC P0601 - Internal Control Module Memory Checksum Error ~ DTC P0603 - Internal Control Module Keep Alive Memory(KAM) Error ~ DTC P0604 - Internal Control Module Random Access Memory(RAM) Error ~ DTC P0606 - Transaxle Control Module Processor Fault ~ DTC P0703 - Brake Switch Circuit Malfunction ~ DTC P0705 - Transmission Range Sensor Circuit Malfunction(PRNDL Input) . ~ DTC P0710 - Transmission Fluid Temperature Sensor Circuit Malfunction ~ DTC P0715 - Input Speed Sensor(ISS) Circuit Malfunction . ~ DTC P0716 - Input Speed Sensor(ISS) Circuit Range/Performance ~ DTC P0717 - Input Speed Sensor(ISS) Circuit No Signal. ~ DTC P0720 - Output Speed Sensor(OSS) Circuit Malfunction ~ DTC P0721 - Output Speed Sensor(OSS) Circuit Range/Performance ~ DTC P0722 - Output Speed Sensor(OSS) Circuit No Signal ~ DTC P0725 - Engine Speed Input Circuit Malfunction ~ DTC P0726 - Engine Speed Input Circuit Range/Performance ~ DTC P0727 - Engine Speed Input Circuit No Signal ~ DTC P0731 - Gear 1 Incorrect Ratio ~ DTC P0732 - Gear 2 Incorrect Ratio ~ DTC P0733 - Gear 3 Incorrect Ratio ~ DTC P0734 - Gear 4 Incorrect Ratio ~ DTC P0781 - 1-2 Shift Malfunction ~ DTC P0782 - 2-3 Shift Malfunction ~ DTC P0783 - 3-4 Shift Malfunction ~ DTC P1604 - Data Check of Internal & Extended Ram Failed ~ DTC P1606 - Failure Of External Watchdog ~ DTC P1671 - CAN Transmit Message Failure ~ DTC P1672 - CAN Bus Off Failure ~ DTC P1673 - CAN Receive ECM Message Failure ~ DTC P1839 - EDS 3 Output Shorted To Ground ~ DTC P1840 - EDS 3 Output Shorted To Power ~ DTC P1841 - EDS 3 Output Open ~ DTC P1850 - Solenoid 1 Output Shorted To Ground ~ DTC P1851 - Solenoid 1 Output Shorted To Power ~ DTC P1852 - Solenoid 1 Output Open ~ DTC P1853 - Solenoid 2 Output Shorted To Ground ~ DTC P1854 - Solenoid 2 Output Shorted To Power ~ DTC P1855 - Solenoid 2 Output Open ~ DTC P1861 - EDS 4 Output Shorted To Ground ~ DTC P1862 - EDS 4 Output Shorted To Power ~ DTC P1863 - EDS 4 Output Open ~ DTC P1864 - EDS 5 Output Shorted To Ground ~ DTC P1865 - EDS 5 Output Shorted To Power ~ DTC P1866 - EDS 5 Output Open ~ DTC P1867 - EDS 6 Output Shorted To Ground ~ DTC P1868 - EDS 6 Output Shorted To Power ~ DTC P1869 - EDS 6 Output Open ~ DTC P1871 - EDS Valve Power Supply Circuit Shorted to Power ~ DTC P1874 - Solenoid Valve Power Supply Circuit Shorted to Power ~ DTC P1881 - 2-1 Shift Malfunction ~ DTC P1883 - 3-2 Shift Malfunction ~ DTC P1884 - 4-3 Shift Malfunction ~ DTC P1885 - 3-1 Shift Malfunction ~ DTC P1886 - 4-2 Shift Malfunction ]
MAINTENANCE AND REPAIR [ ON-VEHICLE SERVICE ~ Transaxle Fluid Level Checking Procedure ~ Changing the Fluid ~ Fluid Level Set After Service ~ Repairing Fluid Leaks ~ Case Porosity Repair ~ Shift Control Lever Assembly ~ Shift Control Cable ~ Shift Control Cable Adjustment ~ Transaxle Control Module(TCM) ~ Park/Neutral Start Switch ~ Oil Cooler Pipes/Hoses ~ Drive Axle Oil Seal ~ Oil Pan, Oil Pan Gasket ~ Control Valve Body Assembly ~ Left Transaxle Mounting Bracket ~ Transaxle Assembly ]
UNIT REPAIR [ Torque Converter ~ Transaxle Holding Fixture Assembly ~ Valve Body ~ Rear Cover ~ Clutch B/E ~ Clutch B/E Measurement Procedure ~ Planetary Gear Set ~ Brake C/D ~ Differential ~ Side Shaft ~ Brake F, Slotted Nut ~ Torque Converter Housing ~ Shift Mechanism ~ Parking Lock System ~ Bearing Plate(With Spur Gear) Assembly . ~ Oil Pump Assembly ~ Differential/Side Shaft Outer Race, Bearing Shim ~ Important Measurement/Adjustment ]
GENERAL DESCRIPTION AND SYSTEM [ OPERATION ~ Mechanical Components ~ Electronical Components ~ TCM Inputs That Affect the 4HP 16 Transaxle ]
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